From compact trays to bulk totes, we engineer complete case handling systems proven across decades of continuous operation. Early installations still maintain 98% uptime in daily production environments.
Standard automation systems force production compromises: either handle fewer SKUs or accept frequent changeovers. Our systems eliminate both limitations through integrated case handling – from erection through conditioning and reorientation.
The control system manages varying case sizes and weights simultaneously, with case erectors that automatically adjust to different box dimensions. Case conditioners settle products before sealing, while case inverters provide precise reorientation when stack patterns require it. All components maintain full production speeds across product changes.
Unlike fixed-pattern automation, our control architecture monitors pick locations, stack patterns and grip forces in real time. The integrated vision and tooling system adapts automatically – no manual adjustments, no production gaps for changeovers. Case handling stations work in sync, with erectors, conditioners and inverters responding to upstream product flow. When connected to existing conveyor systems, the complete cell maintains consistent throughput regardless of product mix or stack configuration.
Capabilities
Palletizing configurations: full layer, partial layer or single case pick
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Frequently Asked Questions
How does case palletizing reduce labor costs?
Case palletizing reduces labor costs by automating the palletizing process, eliminating the need for manual stacking and handling of cases, thereby improving efficiency and productivity in industrial operations.
Can automated case handling reduce operational costs?
Automated case handling can help reduce operational costs by increasing efficiency, improving productivity, and minimizing manual labor requirements, leading to cost savings across various aspects of the packaging process.
Can casepick systems handle high-volume order fulfillment?
Yes, casepick systems can effectively handle high-volume order fulfillment. These automated systems are designed to process large order volumes with speed and accuracy, optimizing productivity and reducing labor costs for industrial packaging operations.
How does case palletizing improve supply chain efficiency?
Case palletizing improves supply chain efficiency by automating the loading of cases onto pallets, increasing speed, accuracy, and consistency, which reduces labor costs, minimizes handling errors, and ensures stable and optimized pallet configurations for transportation.
What are the benefits of automated case palletizing systems?
Automated case palletizing systems offer benefits such as improved reliability, high-speed performance, and enhanced efficiency in industrial packaging operations through features like variable size handling and integrated vision systems.
How does case palletizing affect product stability during transport?
Case palletizing can improve product stability during transport by securely stacking and stabilizing cases on a pallet, preventing shifting or damage during handling and shipping.
What are the benefits of implementing a casepick system in a warehouse?
Implementing a casepick system in a warehouse can provide benefits such as improved efficiency, reliability, and handling of variable-sized cases, with integrated vision systems to enhance operational performance and uptime.
How does automated case handling improve customer satisfaction?
Automated case handling improves customer satisfaction by increasing reliability, efficiency, and speed in packaging processes, reducing errors and downtime to deliver products on time and in optimal condition.
What factors influence case palletizing efficiency?
Factors that influence case palletizing efficiency include the speed, reliability, and flexibility of the automated handling system, as well as its ability to handle varying case sizes and integrate with vision systems for precise placement.
How does automation enhance case handling processes?
Automation enhances case handling processes by improving reliability, speed, and efficiency through features like variable size handling, integrated vision systems, and high-speed performance, optimizing packaging operations.
What technologies support automated case palletizing?
Automated case palletizing systems leverage advanced technologies such as variable size handling, integrated vision systems, and high-speed performance to ensure reliable and efficient case handling and palletizing operations.
What are common challenges in case palletizing?
Common challenges in case palletizing include maintaining consistent product orientation, ensuring proper stacking patterns, and achieving high-speed throughput while minimizing damage to cases or pallets.
What maintenance is required for case handling systems?
Case handling systems require regular maintenance, including inspecting and cleaning components, lubricating moving parts, and performing preventive maintenance to ensure optimal performance and reliability.
How do casepick systems handle product variations?
PASCO® casepick systems handle product variations by featuring variable size handling capabilities and integrated vision systems, enabling them to efficiently process a diverse range of case sizes and shapes.
How can case palletizing reduce waste in operations?
Case palletizing can reduce waste in operations by improving packing efficiency, minimizing product damage, and optimizing space utilization, leading to reduced material consumption, storage costs, and disposal requirements.
What training is necessary for operating automated systems?
Operating automated systems typically requires training on system controls, safety protocols, and troubleshooting procedures to ensure proper and efficient operation.
How do casepick systems adapt to seasonal demand?
PASCO® case handling systems adapt to seasonal demand by offering variable size handling and integrated vision systems that enable efficient and reliable operation during peak periods, ensuring consistent performance throughout the year.
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Optimized Palletizing Configurations
Our palletizing solutions offer a range of customizable configurations to meet your specific needs. From full-layer palletizing to partial-layer or single-case pick, our integrated systems adapt automatically to changes in product flow and stack patterns.
Leveraging advanced vision technology and adaptive tooling, our palletizing systems can handle up to 500 lb capacity at 6 layers per minute, optimizing throughput and minimizing manual adjustments.
Robotic Case Erection and Packing
Increase the efficiency of your case packing operations with our robotic case erection capabilities. Our systems can handle variable case sizes at a rate of 6-8 cases per minute, seamlessly integrating with your production line.
Whether you require top-load, side-load, or drop-pack configurations, our multi-pick programming and case packing solutions are designed to optimize throughput and reduce manual handling.
Integrated Stretch Wrapping Systems
Complement your automated case handling with our integrated stretch wrapping systems. Our solutions ensure secure and stable palletized loads, protecting your products during transportation and storage.
By incorporating stretch wrapping into your automated process, you can streamline your operations, improve load integrity, and minimize the risk of damage or disruption.
Customized Automation Solutions
At PASCO, we understand that every production environment is unique. Our team of experts is dedicated to working closely with you to develop customized automation solutions that address your specific challenges and goals.
Whether you need to optimize your case handling and palletizing, or integrate our systems into your existing infrastructure, we'll collaborate with you to engineer a tailored solution that enhances your operational efficiency and productivity.
