Founded in 1976, PASCO engineers and manufactures complete end-of-line automation systems. Built in-house from fabrication to controls, our equipment is designed to perform in harsh environments and integrate into existing production lines.
Palletizing systems
Stack and unstack cases, bags, drums, pails, kegs and mixed loads. Built for caustic, explosive and high-dust environments.
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Built for Harsh Industrial Environments
PASCO® designs automation systems to operate in corrosive, explosive and temperature-extreme environments where standard equipment often struggles. Control over in-house manufacturing allows PASCO to engineer systems specifically for demanding industrial conditions.
From palletizing systems to bag and case handling equipment, PASCO automation is built to run reliably in facilities where durability, safety and long-term performance matter.
Automated Palletizing Systems
PASCO palletizing systems handle a wide range of industrial packaging, including cases, bags, drums, pails, kegs and mixed pallet loads. This flexibility allows manufacturers to automate palletizing across different product types without redesigning the entire end-of-line process.
PASCO also engineers depalletizing systems that integrate directly into production lines, allowing facilities to automate both pallet loading and pallet unloading with consistent, repeatable performance.
Automated Valve Bag Handling
PASCO designs automated valve bag placing and filling systems that streamline the packaging of powdered and bulk materials. Automated bag handling improves placement accuracy, reduces manual labor and keeps bagging operations moving at production speed.
By integrating valve bag placers with filling equipment, PASCO systems automate the full bag handling process while maintaining consistent throughput and product quality.
Integrated Case Handling
PASCO case handling systems automate the movement of products from packaging through palletizing. Equipment such as case erectors, case packers and conveyors work together to maintain steady flow through the packaging line.
Automating case handling reduces manual intervention, improves line efficiency and helps manufacturers maintain consistent packaging output across shifts.
Frequently Asked Questions About Industrial Automation Equipment
What are the advantages of automation equipment over manual labor?
Automation runs at a consistent rate across every shift and takes people out of repetitive lifting and heavy handling. It also handles product the same way every cycle, which reduces damage. For manufacturers who can't staff the crew their line needs, it keeps production on target. PASCO® builds end-of-line systems for exactly that problem, including environments where manual handling is hardest, such as high-dust, caustic, and explosive atmospheres.
How to grow in automation industry?
For a manufacturer, growing automation usually starts with the process that limits the line today, often at the end of the line where product is palletized, packed, or bagged. From there, additional processes can be connected into one system. PASCO can automate a single process within an existing line, build a full end-of-line system engineered as one connected sequence, or specify a new facility from layout through commissioning.
What is a VFD product in industrial automation?
A variable frequency drive (VFD) controls an electric motor's speed and torque by adjusting the frequency and voltage of the power supplied to it. In packaging lines and conveyors, VFDs are commonly used for soft starts and for matching speeds between connected machines.
Can automation equipment be programmed for multiple tasks?
Yes, especially robotic systems. PASCO depalletizers use vision guidance to handle uniform and mixed loads without reprogramming, and an automatic tool changer lets one system switch tooling between products. PASCO's robotic case erector handles any case size without changeover. Multi-functional end-of-arm tooling lets a single robot handle more than one process.
What are the benefits of using automation equipment?
The main benefits are steadier output, less dependence on hard-to-staff manual roles, safer working conditions, and less product damage. PASCO engineers every system to a documented throughput target. If a system doesn't hit its quoted throughput, PASCO buys it back.
How do you maintain automation equipment regularly?
Routine maintenance generally covers inspecting and cleaning sensors, checking belts, chains, and bearings, and monitoring motors and pneumatics for wear. PASCO offers preventative maintenance with regular system checks that catch small issues before they become line stoppages. Remote monitoring speeds up diagnosis, and technicians arrive with the right parts the first time.
What types of automation equipment are used in manufacturing?
Manufacturing automation covers robotics, material handling, packaging, and inspection equipment. At the end of the line, PASCO designs and manufactures palletizers and depalletizers, valve bag placers and fillers, case erectors and case packers, conveyors, custom end-of-arm tooling, and standard components such as pallet dispensers, doily placers, and line control systems.
What are the differences between automation equipment and robotics?
Automation equipment is the broad category of machines that run a process without manual labor. Robotics is one type, using programmable multi-axis robots that can be reconfigured for different products and tasks. Conventional automation uses fixed mechanical motion and is often well suited to uniform loads. PASCO builds both. Its palletizers come in robotic, conventional, and collaborative robot (cobot) options, and it integrates FANUC, ABB, Yaskawa Motoman, and Kawasaki robots.
Can automation equipment be customized for specific tasks?
Yes. Every PASCO system is engineered around the customer's actual product, throughput, and facility layout, starting with an AutoCAD layout from PASCO's applications engineers. PASCO also designs end-of-arm tooling for specific products and conditions, including explosion-proof tooling, vacuum systems, and custom grippers.
What is the cost of implementing automation equipment?
Cost depends on the products, the required throughput, the environment, and how much of the line is being automated, so a meaningful number requires a look at the actual application. PASCO starts with a free consultation and applications engineering. Because end-of-line automation is typically a 15-to-20-year investment, parts availability and service support matter as much as the initial price.
Can automation equipment be used in various industries?
Yes. PASCO systems run in food and beverage, building products, agriculture, petrochemical and paint and coatings, pet food, fresh produce, eggs, ice, and landscape products. Each industry brings its own conditions, such as abrasive dust, corrosive chemicals, constant moisture, or hazardous-rated atmospheres, and PASCO engineers for those conditions.
Can automation equipment be integrated with existing systems?
Yes. PASCO commissions systems on the customer's floor and integrates them with existing packaging lines, conveyance, and controls. A project can be a single process added to what's already running or a complete end-of-line system.
What is the typical lifespan of automation equipment?
End-of-line automation is typically a 15-to-20-year equipment investment, and lifespan depends heavily on parts and service support. PASCO keeps engineering records on every build and repairs, retrofits, or replaces components on systems installed decades ago. Its "no machine left behind" commitment means a system isn't obsolete just because it's aging.
How does automation equipment enhance product quality?
Automation handles every product the same way, which reduces drops, crushing, and misplacement. PASCO case handling systems include integrated vision inspection and reject handling. PASCO's valve bag placers have a 99.5% placement success rate across 100 million bags placed.
What are the common applications of automation equipment?
Common applications include palletizing and depalletizing, case erecting and packing, bag placing and filling, conveying, inspection, and machine tending. PASCO focuses on end-of-line applications for bags, valve bags, cases, drums, kegs, pails, and mixed loads.
How does automation equipment improve workplace safety?
Automation removes people from repetitive lifting and heavy handling, which are common sources of injury at the end of the line. It also keeps workers out of hazardous areas, such as high-dust environments where silica exposure is a concern. PASCO builds systems for hazardous and explosive atmospheres, including Class I Division I and II environments with UL-certified components.
What are the safety features of automation equipment?
Industrial robotic cells are typically guarded, with safety devices that stop motion when someone enters the work area. Collaborative robots are designed to work closer to people. PASCO offers both industrial and collaborative robotic options, and for hazardous locations it builds with hazardous-rated equipment and explosion-proof tooling.
How do you troubleshoot automation equipment problems?
Troubleshooting typically starts with the system's alarms and diagnostics, followed by checks of sensors, drives, and mechanical components. When a PASCO system goes down, a real person answers within three rings and remote diagnostics start immediately. If on-site help is needed, PASCO aims to be there within 24 hours, with PASCO technicians rather than contractors.
Can automation equipment be used in small businesses?
Yes. Automating one process, rather than a full line, is a common starting point for smaller operations. PASCO offers collaborative robot palletizing options, engineers for facilities with tight footprints, and can integrate a single process into an existing line.
How does automation equipment reduce labor costs?
Automation reduces the number of people needed for repetitive manual work, along with the overtime, turnover, and recruiting costs that come with hard-to-staff roles. Typical results from end-of-line automation are 40 to 50% savings on direct labor, with payback in 12 to 24 months. Actual results depend on the application.
How does automation equipment affect job roles?
Automation generally shifts people from manual handling into operating, monitoring, and maintaining equipment. PASCO supports that shift with operator training as part of its lifecycle support.
How does automation equipment improve production efficiency?
Automation holds a steady rate across shifts and reduces stoppages from damaged product or missing labor. Typical end-of-line automation results include a 30 to 35% increase in production output and 20 to 30% fewer rejected or damaged items. PASCO backs its systems with a throughput buyback guarantee: if a system doesn't hit its quoted throughput, PASCO buys it back.
